Alloy materials are used as magnetic shields in many technological devices we use in daily life. Magnetic fields entering the alloy consisting of metals with high magnetization properties travel through the material and circulate around the area to be protected. Thus, problems that may be caused by strong magnetic fields are prevented.
One of the most commonly used materials are Mu-metal which contain 77% nickel, 16% iron, 5% copper and some chromium and molybdenum. Another alloy used is Permalloy.
Mu-Metal Alloys
Mu-metal is a very high permeability, nickel-iron alloy used to protect sensitive electronic equipment against static or low-frequency magnetic fields. It is a soft ferromagnetic material; It has low magnetic anisotropy and magnetostriction. Briefly speaking, magneto-strictive materials are used for materials that can change shape with a magnetic field. It converts magnetic energy into kinetic energy and kinetic energy into magnetic energy.
Usage areas of Mu-Metal Alloys:
- Electrical power transformers made with mu-metal shells to avoid affecting circuit elements
- Magnetic resonance imaging (MRI)
- Superconducting circuits
- Proximity sensors
CHEMICAL COMPOSITION
|
Ni
|
Mo
|
Mn
|
Si
|
Co
|
C
|
Fe
|
%
|
80-82
|
3,5-6
|
0,8 Max.
|
0,5 Max
|
0,5 Max
|
0,05 Max
|
11,2-15,75
|
Permalloy Alloy
Permalloy 80 is a highly magnetic nickel-iron-molybdenum alloy with a content of roughly 80% nickel and 15% iron and 5% molybdenum. It is used as magnetic core material in electrical and electronic equipment.
It provides maximum magnetic permeability and minimum core losses at low field strengths. This vacuum melted product also offers the advantages of small size and weight in magnetic core and shielding materials for the applications shown below.
Usage areas of Permalloy Alloy:
- Transformer laminations
- Speakers
- Relays
- Protection, shield
CHEMICAL COMPOSITION
|
Ni
|
Mo
|
Mn
|
Si
|
C
|
Fe
|
%
|
80-82
|
4,4-5
|
0,5 Max.
|
0,3Max
|
0,05 Max
|
15-16
|
Kuzp Alloy 50
It is a soft magnetic nickel-iron alloy consisting of approximately 47-50% Nickel and the rest Fe. The alloy, whose chemical composition is given below, increases the efficiency and performance of magnetic devices. It is designed to be applied in situations where high permeability is required in environments with low magnetization forces.
Usage areas of Kuzp Alloy 50: Magnetic shields, Sensitive relay components..
CHEMICAL COMPOSITION
|
C
|
Mn
|
Fe
|
Ni
|
Co
|
Si
|
%
|
0,05 Max.
|
0,08 Max.
|
49-51
|
47-50
|
0,5 Max.
|
0,5 Max.
|
MECHANICAL SPECIFICATIONS
Tensile Strength (MPa)
|
518
|
Yield Strength (MPa)
|
159
|
Elongation (% in 2)
|
40
|
Modulus of Elasticity (MPa)
|
166
|
Kuzp Alloy 80
Kuzp Alloy 80 is an alloy consisting of approximately 80% Nickel and the rest Fe. It is a nickel-iron-molybdenum alloy that we can describe as soft, magnetic and non-directional.
Usage areas of Kuzp Alloy 80:
- Electromagnetic protection,
- Transformer laminations,
- Engine laminations
CHEMICAL COMPOSITION
|
C
|
Ni
|
Mo
|
Mn
|
Fe
|
%
|
0,05 Max.
|
80-82
|
3,5-6
|
0,82 Max.
|
14-15
|
MECHANICAL SPECIFICATIONS
Tensile Strength (MPa)
|
580
|
Yield Strength (MPa)
|
220
|
Elongation (% in 2)
|
40
|
Perfo-Kuzp Alloy
Perfo-Kuzp Alloy, a Fe-Co-V soft magnetic alloy, provides superior magnetic properties compared to other soft magnetic alloys. The main features of Perfo-Kuzp Alloy include high magnetic saturation while providing low core loss.
Generally, this alloy is used to reduce engine size while increasing its power and efficiency. It is frequently used in engines and generators.
Usage areas of Perfo-Kuzp Alloy:
- Engines and generators,,
- Transformers,
- Electromagnetic pole pieces
CHEMICAL COMPOSITION
|
C
|
Co
|
V
|
Nb
|
Fe
|
%
|
0,001
|
48,5-50
|
2,0-2,5
|
0,01 Max.
|
50-51,5
|
MECHANICAL SPECIFICATIONS
Tensile Strength (MPa)
|
498
|
Yield Strength (MPa)
|
202
|
Elongation (% in 2)
|
6,7
|
Invar 36 (FeNi36) / 1.3912
Invar 36 is a nickel-iron, low-expansion alloy that contains 36% nickel and has a thermal expansion rate of approximately one-tenth that of carbon steel. This nickel-iron alloy is hard, versatile and retains good strength at cryogenic temperatures.
CHEMICAL COMPOSITION
|
Ni
|
C
|
Si
|
Mn
|
S
|
P
|
Cr
|
Fe
|
%
|
35,5-36,5
|
0,01max
|
0,2max
|
0,2-0,4
|
0,002maks
|
0,07maks
|
0,15max
|
61,5-62
|
Usage areas of Invar36:
- Aircraft controls
- Optical and laser systems
- Radio and electronic devices
- Composite forming tools and dies
- Cryogenic components